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The issues facing the manufacturing industry continue to increase each year: shortened lead time, reduced cost, increased product quality, support for small production lots of diverse types, and reduced installation space.At a single stroke, the LCM100 solves these issues by fundamentally overturning existing concepts of transport between manufacturing processes. Why not implement the next generation of production line with us?
"Linear conveyor" overturns existing concepts of the production line.
Transfer takt time can be reduced simply by switching to the LCM100 linear conveyor in place of the free-flow conveyor or roller conveyor frequently used for transfer between manufacturing steps.
Increased yield
Modular production allows highly flexible line structure.
A variety of modules for different needs are provided.
Flexible set-up of the slider's acceleration/deceleration, forward/backward movement, positioning, and other actions.The variety of possible line structures has been greatly expanded to supersede conventional models.
Genuine new Yamaha belt modules are included in the lineup.
Pin Number | Signal | Role |
---|---|---|
A1 | +24V | Power connection |
A2 | GND | DC24V(+/−10%) |
A3 | ||
A4 | Optional sensor L | Detection output |
A5 | Optional sensor C | Detection output |
A6 | Optional sensor R | Detection output |
A7 | ALARM output | Alarm output |
A8 | SPEED output | Speed output |
B1 | ALARM-RESET input | Alarm reset input ON [L]:reset. OFF [H]:normal. |
B2 | INT.VR/EXT input | Speed setting device switching input ON [L]:internal. OFF [H]:External. |
B3 | CW/CCW | Rotation switching input ON [L]:CW. OFF [H]:CCW |
B4 | RUN/BRAKE | Brake input ON [L]:run. OFF [H]:momentary stop. |
B5 | START/STOP | Start/stop input ON [L]:run. OFF [H]:stop. |
B6 | VRL | − side Speed setting current power |
B7 | VRM | + side DC 0 − 5V 1mA or higher |
B8 | VRH | (When a dedicated speed setting device used) |
Greatly decreased design and production labor
The guide connections, connection height, and stroke length are completely compatible between belt and linear modules. Reduced design and production labor will help speed up the start-up time. Note1
Note1. The belt module and the linear module have different depths.
We welcome consultations on proposals for customized design, design drawing presentation, etc., to create return units best fitting your request. For details, contact our sales representatives.
Standardization of module structure and parts ensures easy part exchange and maintenance.
Loss-free transport that was not possible with conventional conveyors can be achieved with LCM100. Reduce losses while increasing profitability.
Static loads shown below are tolerable as references when performing the screw tightening, part assembly, or light press-fitting on the slider.
A(mm) | Payload | ||
---|---|---|---|
5kg | 10kg | 15kg | |
0 | 2550 | 1560 | 1270 |
10 | 1790 | 1280 | 1170 |
20 | 1380 | 780 | 630 |
30 | 1130 | 520 | 420 |
40 | 900 | 390 | 310 |
50 | 720 | 310 | 250 |
60 | 600 | 260 | 210 |
Note. The loads shown above are tolerable loads at a position "A" mm away from the center of the guide rail.
Payload | ||
---|---|---|
5kg | 10kg | 15kg |
38 |
C(mm) | Payload | ||
---|---|---|---|
5kg | 10kg | 15kg | |
0 | 1190 | 850 | 780 |
10 | 970 | 710 | 650 |
20 | 760 | 610 | 560 |
30 | 630 | 530 | 490 |
40 | 540 | 480 | 430 |
50 | 470 | 430 | 390 |
60 | 410 | 390 | 360 |
Note. The loads shown above are tolerable loads at a position "C" mm away from the slider upper surface.
linear conveyor module
Drive method | Moving magnet type, Linear motor with flat core |
---|---|
Repeat positioning accuracy | +/−0.015 mm (single slider) Note1/ width 0.1 mm (mutual difference among all sliders) Note2 |
Scale | Electromagnetic type / resolution 5 μm |
Max. speed | 3000 mm/sec |
Max. acceleration | 2 G |
Max. payload | 15 kg Note3 Note4 |
Rated thrust | 48 N |
Total module length | 640 mm (4M) / 480 mm (3M) / 400 mm (for 2MT circulation) |
Max. number of combined modules | 16 (total length: 10240 mm) |
Max. number of sliders | 16 (when 16 modules are combined) |
Min. pitch between sliders | 420 mm |
Mutual height difference between sliders | 0.08 mm |
Max. external size of body cross-section | W 136.5 mm × H 155 mm (including slider) |
Bearing method | 1 guide rail / 2 blocks (with retainer) |
Module weight | 12.5 kg (4M) / 9.4 kg (3M) / 7.6 kg (2MT) |
Slider weight | 2.4 kg / 3.4 kg (when the belt module is used.) |
Cable length | 3 m / 5 m |
Controller | LCC140 |
Note1. Repeated positioning accuracy when positioning in the same direction (pulsating).
Note2. Positioning accuracy in the pulsating when using the position correction function with the RFID.
Note3. Weight per single slider.
Note4. When used together with the belt module, the max. payload becomes 14 kg since the parts dedicated
to the belt are attached to the slider.
Drive method | Belt back surface pressing force drive |
---|---|
Bearing method | 1 guide rail / 2 blocks (with retainer) |
Max. speed | 560 mm/sec |
Max. payload | 14 kg |
Module length | 640 mm (4B) / 480 mm (3B) |
Max. number of sliders | 1 slider / 1 module |
Main unit maximum cross-section outside dimensions | W 173.8 mm × H 155 mm (including slider) |
Cable length | None |
Controller | Dedicated driver (Included) |
Power supply | DC 24 V 5A |
Communication I/F | Dedicated input/output 16 points |
Module weight | 11.2 kg (4B) / 8.8 kg (3B) |
Controllable robot | Linear conveyor module LCM series |
---|---|
Outside dimensions | W402.5×H229×D106.5mm |
Main body weight | 4.8 kg |
Input power voltage | Single-phase AC200 to 230V +/−10% or less (50/60Hz) |
Maximum power consumption | 350VA (LCM100-4M 1 slider is driven.) |
External input/output | SAFETY |
RS-232C (dedicated to RFID) | |
RS-232C (for HPB / doubles as POPCOM+) | |
Network option | CC-Link Ver. 1.10 compatible, Remote device station (2 stations) |
DeviceNet™ Slave 1 node | |
EtherNet/IP™ adapter 2 ports | |
Programming box | HPB, HPB-D (Software version 24.01 or later) |